Conduit mount bracket

ABSTRACT

A conduit mount including a bracket and a clip. The bracket is defined at least by a first arm, a second arm, and a horizontal portion joining the first arm to the second arm. The bracket includes, a slot located on the first arm, a first catch disposed on the second arm proximate a distal end of the second arm, and a second catch disposed on the second arm and spaced a distance apart from the first catch. The clip includes a first end and a second end. The clip further includes a retaining member disposed on the first end of the clip and shaped to be insertable through the slot in the bracket. The clip also includes a hook disposed on the second end of the clip that optionally engages the first catch or the second catch.

RELATED APPLICATIONS

This application is a continuation of, and claims priority to, U.S.patent application Ser. No. 16/432,887 (now U.S. Pat. No. 11,125,356),filed Jun. 5, 2019, and entitled “Conduit Mount Bracket,” the entirecontents of which are incorporated herein by reference.

BACKGROUND

The solar energy industry is rapidly growing and, as such, photovoltaic(PV) modules are being mounted to various types of structures and/orlocations. Often, PV modules are mounted to a roof of a structure in acity or in residential environments. PV modules may be installed on aroof because a roof may provide an unshaded, sturdy, out-of-the waylocation to install the PV modules. However, when mounting PV modules ona roof, there may be limited space for other components such asconduits, junction boxes, control panels, wiring, etc. Furthermore,conduit and/or wiring may be damaged or ruined if mounted directly to aroof due to water or other damage. In some cases, mounting additionalcomponents may require drilling additional holes in a roof, therebyincreasing the risk of creating leaks in the roof.

BRIEF DESCRIPTION OF THE DRAWINGS

The detailed description is set forth with reference to the accompanyingfigures. In the figures, the left-most digit(s) of a reference numberidentifies the figure in which the reference number first appears. Theuse of the same reference numbers in different figures indicates similaror identical items or features. Furthermore, the drawings may beconsidered as providing an approximate depiction of the relative sizesof the individual components within individual figures. However, thedrawings are not to scale, and the relative sizes of the individualcomponents, both within individual figures and between the differentfigures, may vary from what is depicted. In particular, some of thefigures may depict components as a certain size or shape, while otherfigures may depict the components on a larger scale or differentlyshaped for the sake of clarity.

FIG. 1 is a plan view of a conduit mount including conduit having afirst size mounted therein according to an embodiment of thisdisclosure.

FIG. 2 is a perspective view of a conduit mount including conduit havinga first size mounted therein according to an embodiment of thisdisclosure.

FIG. 3 is a plan view of a conduit mount including conduit having asecond size mounted therein according to an embodiment of thisdisclosure.

FIG. 4 is perspective view of a conduit mount including conduit having asecond size mounted therein according to an embodiment of thisdisclosure.

FIG. 5 is a perspective view of a conduit mount according to anembodiment of this disclosure.

DETAILED DESCRIPTION

As described previously, the solar energy industry is growing and, as itgrows, photovoltaic (PV) modules (e.g., solar panels) are beingimplemented in residential applications as well as in commercialapplications. In either application, PV modules may be implemented in alocation that may have limited space (e.g., a roof, side of a building,etc.). As such, installers may desire to use the majority of space forthe PV modules themselves. Furthermore, when mounting PV modules andtheir respective components to a structure, installers typically desireto minimize the number of holes that must be drilled in a structure inorder to minimize the risk of creating leaks, among other possibleissues. As mentioned previously, electrical conduits and/or othercomponents may need to be disposed away from the surface of a structureto minimize water damage (or other weather-related damage) that mayoccur.

This disclosure is directed to a conduit mount. More specifically, thisdisclosure describes a conduit mount that may be mounted to other roofmounted systems (e.g., PV module mounting assemblies and/or components).In an embodiment, the conduit mount described herein may reduce thenumber of holes that are drilled in order to mount certain components(e.g., conduit) on a structure. Furthermore, the conduit mount may mountan electrical conduit (or other conduit) away from a roof and/or wall ofa structure, thereby reducing the risk of damaging the conduit and/orother PV module component.

The conduit mount described herein may include a bracket and a clip thatattaches thereto in order to hold a conduit between the bracket and theclip. In an embodiment, the bracket of the conduit mount may includemultiple latching points to which the clip may attach to accommodatemultiple sizes of conduit. Furthermore, the clip of the conduit mountmay be shaped such that the clip maintains a position of the conduitunder a compressive force providing a secure mount for the conduit. Inan embodiment, the conduit mount can be mounted directly to flashing, anL-foot bracket, and/or a rail. Additionally, and/or alternatively, theconduit mount may be mounted to any type of mounting hardware. Stillfurther, the conduit mount may be mounted to hardware that enablesdirectional adjustment of the conduit mount. In an embodiment, theconduit mount may be made, at least in part, of a metal, such asaluminum, steel, etc. Additionally, and/or alternatively, the conduitmount may include other suitable materials such as polymers, composites,etc.

FIG. 1 illustrates a plan view of a conduit mount 100. As shown in FIG.1, the conduit mount 100 may include a bracket 102 and a clip 104 in anembodiment. The bracket 102 may include a first arm 106 and a second arm108 that may be joined by a horizontal portion 110 (also referred toherein as a “connecting portion” or a “base”). Additionally, and/oralternatively, the bracket 102 may further include a cradle portion 112.In an embodiment, the cradle portion 112 may span a distance between thefirst arm 106 and the second arm 108 and may be shaped to accommodate ashape of a conduit 114 therebetween. Though shown as a cylindricalshape, the shape of conduit 114 may vary as other geometric shapes. Thecradle portion 112 may be located on the bracket 102 opposite thehorizontal portion 110. In an embodiment where the conduit to be securedhas a cylindrical shape, the cradle portion 112 may have a radius ofcurvature corresponding to that of the conduit to accommodate theconduit securely. Thus, the radius of the cradle portion 112 may varydepending on the size of conduit 114 held therein.

As shown in FIG. 1, the bracket 102 may include at least a first catch116 and a second catch 118 disposed on the second arm 108 of the bracket102. In an embodiment, the bracket 102 may include less than two catchesor more than two catches. For example, the bracket 102 may includevarious catches to accommodate different sizes of conduit 114. As shownin FIG. 1, the first catch 116 may be disposed on the second arm 108proximate a distal end of the second arm 108. Further shown in FIG. 1,the second catch 118 may disposed on the second arm 108 spaced adistance apart from the first catch 116. The exact spacing betweenmultiple catches on the second arm 108 may vary depending on the size(s)of conduit 114 commonly held by the conduit mount 100. The bracket 102may further include a slot (not shown in FIG. 1 but shown and describedfurther herein below with respect to FIG. 5) located on the first arm106. The slot may be shaped to receive at least a portion of the clip104. In an embodiment, the slot may be located on a flange portion ofthe first arm 106, where the flange extends in a direction transverse tothe general direction of extension of the first arm 106.

In an embodiment, the clip 104 of the conduit mount 100 may include afirst end 120 and a second end 122. The first end 120 of the clip 104may include a retaining member 124 that is located on the first end 120of the clip 104. In an embodiment, the retaining member 124 may beshaped to be insertable through the slot (described above) to retain thefirst end 120 of the clip 104 on the bracket 102. For example, theretaining member 124 may be curved such that the retaining member 124forms at least a half circle (and/or almost a complete circle). As shownin FIG. 1, the retaining member 124 may include a tab 126 that extendsoutward from the retaining member 124. The bracket 102 may furtherinclude a stop 128 that extends laterally outward (or transverse) fromthe first arm. In an embodiment, the stop 128 may engage the tab 126 andprevent the retaining member from backing out of the slot therebymaintaining at least the first end 120 of the clip 104 on the bracket102. The clip 104 may further include a hook 130 disposed on the secondend 122 of the clip 104. The hook 130 may be shaped to engage with thefirst catch 116 and the second catch 118 of the bracket 102, when theclip is rotationally manipulated about the connection point between theretaining member 124 and the first arm 106. In an embodiment, the hook130 may optionally engage either the first catch 116 or the second catch118 depending on the size of conduit 114 held between the clip 104 andthe bracket 102.

As shown in FIG. 1, the clip 102 may include a curved portion 132 thatis curved to generally correspond with a shape of the conduit 114.Additionally, and/or alternatively, the curved portion 132 may take anyshape to accommodate conduit 114 held therein. The clip 102 may furtherinclude a substantially planar portion 134, where the plane extends intothe page of FIG. 1. That is, planar portion 134 has a substantiallylinear profile compared to the curved profile of the curved portion 132.The clip 104 may act like a spring in that it stretches to engage thecatches but will return to its original shape (or neutral state) ifunhooked from the catch. This spring action of the clip 104 provides asecure way of maintaining a conduit 114 between the clip 104 and thebracket 102 under compression. In an embodiment, the spring action ofthe clip 104 may be provided by the clip 104 being formed by a singlepiece of material. For example, the curved portion 132 may be joined tothe planar portion 134 via a kink (or pinch) 136 in the clip 104. Thekink 136 may act like a spring between the curved portion 132 and theplanar portion 134. That is to say, the kink 136 may stretch (or deform)when the hook 130 engages either the first catch 116 or the second catch118 and may return to a neutral position when the hook 130 disengageseither catch. The clip 104 may further include a protrusion 138 disposedon the curved portion 132 and extending inward from the clip 104. Theprotrusion 138 may press against the conduit 114 when the hook 130 isengaged with either the first catch 116 or the second catch 118. In anembodiment, the protrusion 138 may contact a sidewall of the conduit 114to ensure that the conduit 114 is held securely in the cradle portion112.

FIG. 2 illustrates a perspective view of the conduit mount 100 as shownand described in FIG. 1. FIG. 2 depicts the conduit mount 100 includingconduit 114 having a first size. As described previously, the conduitmount 100 is able to accommodate conduit having differing sizes due tothe multiple catches and flexibility of the clip 104. As shown in FIG.2, when the conduit mount 100 secures a relatively smaller conduit, theclip 104 may hook onto the second catch point 118. The first size ofconduit may include a diameter between approximately 0.10 inches andapproximately 1.5 inches, between approximately 0.25 inches andapproximately 1.25 inches, or between approximately 0.5 inches andapproximately 1 inch. In an embodiment, the conduit 114 having a firstsize may include a diameter of approximately 0.75 inches (+/−0.15inches). However, the conduit mount 100 is not be limited to the abovedescribed conduit sizes. The conduit mount 100 may be scaled up or downto include catches to accommodate conduit having any diameter. Asfurther shown in FIG. 2, the clip 104 may include an aperture 202located on the planar portion 134 of the clip 104. The aperture 202 onthe clip 104 may allow a user to insert a tool to assist in unlatchingthe clip 104 from the bracket 102, thereby releasing force against theconduit 114. The bracket 102 may also include an aperture 204 located inthe horizontal portion 110 of the bracket 102. The aperture 204 in thebracket 102 may include a grommet 206 disposed therein. In anembodiment, the grommet 206 may include a polymer or metallic material.The aperture 204 in the bracket 102 may be sized to accommodate afastener (not shown) therethrough to mount the conduit mount 100 toother mounting hardware and/or other structure(s). Example fasteners mayinclude bolts, lag bolts, screws, etc.

FIG. 3 illustrates a plan view of the conduit mount 100. The conduitmount 100 described in FIG. 3 may be similar to (or the same as) theconduit mount described above with respect to FIGS. 1 and 2. As shown inFIG. 3, the conduit mount 100 may accommodate conduit 302 having asecond size. That is to say, the conduit mount 100 may accommodateconduit 302 having a larger diameter than described previously. In anembodiment, the conduit mount 300 may accommodate a larger diameterconduit 302 by hooking the clip 104 to the first catch 116 rather thanthe second catch 118. While a larger diameter conduit 302 may notexactly correspond with the size and shape of the cradle portion 112,the cradle portion 112 still provides a stable position to receive atleast a portion of the conduit 302 between the first arm 106 and thesecond arm 108 of the bracket 102 of the conduit mount 100.

FIG. 4 illustrates a perspective view of the conduit mount 100 as shownand described in FIG. 3. As described above, FIG. 4 depicts the conduitmount 100 including conduit 302 having a second size, wherein the secondsize may be greater than the first size described above with respect toFIGS. 1 and 2. The conduit 302 having a second size shown in FIG. 4 mayinclude a diameter between approximately 0.25 inches and approximately1.75 inches, between approximately 0.5 inches and approximately 1.5inches, or between approximately 0.75 inches and approximately 1.25inches. In an embodiment, the conduit 302 having a second size mayinclude a diameter of approximately 1 inch (+/−0.15 inches). While theconduit shown in FIGS. 1-4 is shown as being substantially circular, theconduit mount described herein may be able to accommodate conduit havingvarious shapes and sizes. Furthermore, while the conduit mount isdescribed as having two catches to accommodate conduit having twopredetermined sizes, the conduit mount may include more than two catchesor a single catch to accommodate further or fewer sizes of conduit.

FIG. 5 illustrates a perspective view of a conduit mount 500 accordingto an embodiment. FIG. 5 depicts the conduit mount 500 while notsecuring conduit therein. As described previously, the conduit mount 500may include a slot 502 to secure a clip 504 to a bracket 506. The slot502 may be shaped so as to receive an end of the clip 504. As shown inFIG. 5, the conduit mount 500 may further include an aperture 508located in a cradle portion 510. The aperture 508 in the cradle portion510 may allow a tool(s) to pass therethrough in order to allow aninstaller access to mounting hardware located beneath the cradle portion510, among other reasons.

CONCLUSION

Although embodiments have been described in language specific tostructural features and/or methodological acts, it is to be understoodthat the disclosure is not necessarily limited to the specific featuresor acts described. Rather, the specific features and acts are disclosedherein as illustrative forms of implementing the claimed subject matter.

1. (canceled)
 2. An apparatus, comprising: a bracket including: a firstarm extending in a first direction, the first arm including a flangehaving a slot therethrough, a second arm extending in the firstdirection, the second arm including a first catch and a second catch,and a connecting portion extending in a second direction that istransverse to the first direction, the connecting portion joining thefirst arm to the second arm; and a clip including: a first end shaped tobe insertable through the slot, a second end including a hook shaped toalternatively engage either the first catch or the second catch toattach the clip to the bracket, and a bend formed in the clip betweenthe first end and the second end, the bend configured to flex when thehook engages the first catch or the second catch.
 3. The apparatusaccording to claim 2, wherein the bend is in a neutral position when thehook disengages the first catch or the second catch.
 4. The apparatusaccording to claim 2, wherein the first catch is disposed on a distalend of the second arm and the second catch is spaced a distance from thefirst catch closer to a proximal end of the second arm.
 5. The apparatusaccording to claim 2, wherein the connecting portion includes anaperture sized to receive a fastener of mounting hardware.
 6. Theapparatus according to claim 2, wherein the clip further includes aplanar portion disposed between the first end and the second end of theclip, the planar portion having an aperture therethrough.
 7. Theapparatus according to claim 2, wherein the bracket further includes astop extending from the first arm, and wherein, when the clip isinserted into the slot on the bracket, the stop engages the first end ofthe clip such that the stop prevents the first end of the clip frombacking out of the slot.
 8. The apparatus according to claim 2, whereinthe clip and the bracket are shaped to accommodate a conduit between theclip and the bracket.
 9. The apparatus according to claim 8, wherein theclip is shaped such that the clip accommodates a first conduit size whenthe hook engages the first catch, and the clip accommodates a secondconduit size when the hook engages the second catch.
 10. A conduitmount, comprising: a bracket defined at least by a first arm, a secondarm, and a horizontal portion joining the first arm to the second arm,the bracket including: a slot located on the first arm, a first catchdisposed on the second arm proximate a distal end of the second arm, anda second catch disposed on the second arm and spaced a distance from thefirst catch; and a clip having a first end and a second end, the clipincluding: a retaining member disposed on the first end of the clip andshaped to be insertable through the slot to retain the first end of theclip to the bracket, a hook disposed on the second end of the clip andshaped to alternatively engage either the first catch or the secondcatch to attach the second end of the clip to the bracket, and aprotrusion extending from the clip and toward the bracket.
 11. Theconduit mount according to claim 10, wherein the clip further includes aplanar portion disposed between the first end and the second end of theclip, the planar portion having an aperture therethrough.
 12. Theconduit mount according to claim 10, wherein the clip is shaped toaccommodate a conduit between the clip and the bracket such that theprotrusion presses against the conduit when the hook is engages thefirst catch or the second catch.
 13. The conduit mount according toclaim 12, wherein the bracket further includes a cradle portion locatedbetween the first arm and the second arm opposite the horizontalportion, the cradle portion shaped to accommodate at least a portion ofthe conduit between the first arm and the second arm.
 14. The conduitmount according to claim 10, wherein the bracket further includes anaperture located in the horizontal portion through which a fastener isinsertable.
 15. The conduit mount according to claim 10, wherein theclip further includes a tab extending outward from the retaining member.16. The conduit mount according to claim 15, wherein the bracket furtherincludes a stop extending outward from the first arm, and wherein, whenthe stop engages the tab on the retaining member, the stop prevents theretaining member from backing out of the slot.
 17. The conduit mountaccording to claim 10, wherein the clip is shaped such that the clipaccommodates a first conduit size when the hook engages the first catchand the clip accommodates a second conduit size when the hook engagesthe second catch.